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202 Noisy Rockers


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#1 _mick74lh_

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Posted 04 October 2013 - 06:30 PM

Okay, I know this sort of topic has likely been covered many times before.

 

The 202 in my VK has been clacking from the top of engine even once it's warmed right up. Its definitely none of the belt driven ancillaries and sounds like its coming from one of the front few rockers.

 

The sound is basically like that of roller rockers that haven't been properly tightened.

 

It has only just started doing this the other day and was going fine before then. Oil pressure is still fine. At least the gauge says so.

 

I've pulled the rockers off and visually, apart from a bit of wear, they look fine. The valve tips also look fine. All the push-rods are straight.

 

Before I go and put it back together I'm wondering if it would be worth checking the lifters. They are standard hydraulic lifters. Them and that cam have probably only done about 50,00kms since I put them in, but have run perfectly until now.

 

The engine still performs fine and the vacuum gauge isn't showing me anything unusual or dodgey.

 

Any other ideas for what I should check?

 

 



#2 Rockoz

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Posted 04 October 2013 - 06:40 PM

Check the lifters. Had some years ago where the retaining clip let go.

Easy to check through the side covers.



#3 _Bomber Watson_

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Posted 04 October 2013 - 07:22 PM

Ultimately with non adjustable rocker gear everything wears and you cant adjust for this wear, so tolerances will get worse over time..

 

Chances are you have some movement somewhere.

 

If you depend on the car, i'd look at it, if not, wait to see if the problem is a Kodak or not.

 

Cheers.


Edited by Bomber Watson, 04 October 2013 - 07:22 PM.


#4 _mick74lh_

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Posted 04 October 2013 - 11:12 PM

Cheers guys. I pulled the side covers to inspect the lifters and the retaining clips are all in place so can rule that out.

 

Pulled a few of the lifters out and the bases appear fine. None of the valve springs or retainers look broken.

 

So I've put it all back together again. Haven't run it yet cos I don't want to wake up my folks. Hopefully when I run it in the morning it'll have miraculously fixed itself.



#5 Rockoz

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Posted 04 October 2013 - 11:18 PM

How long since youve oiled the distributor?



#6 _mick74lh_

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Posted 05 October 2013 - 01:13 PM

How long since youve oiled the distributor?

Never. I didn't even think of that. So is the distributor shaft lubricated independently of the rest of the engine?

 

By the way the noise is still there.

 

I compression tested it just to check all the valves are sealing and got readings of between 130 and 145 PSI between the cylinders.

 

As it is on straight LPG and the valve seat material is unknown, I wondered whether valve seat recession could possibly cause valves to be noisy as they hammer back against the seats. But I don't see the compression test results as having excessive variance or too low???

 

After I check the distributor I might as well change the engine oil and filter, but it does seem now like I'm just trying random things, hoping they will somehow fix the problem.



#7 Rockoz

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Posted 05 October 2013 - 01:34 PM

Pull off the rotor button and put a few drops on the felt in the guts of the shaft. This lubricates the weights etc. Had some funny noises come from that ages ago. Had me stumped until I talked to my mechanic


Edited by Rockoz, 05 October 2013 - 01:35 PM.


#8 S pack

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Posted 05 October 2013 - 02:40 PM

Cheers guys. I pulled the side covers to inspect the lifters and the retaining clips are all in place so can rule that out.

 

Pulled a few of the lifters out and the bases appear fine. None of the valve springs or retainers look broken.

 

So I've put it all back together again. Haven't run it yet cos I don't want to wake up my folks. Hopefully when I run it in the morning it'll have miraculously fixed itself.

Hydraulic lifters can be faulty internally but look fine on the outside. The best way to determine if a lifter is OK or faulty is to perform a leak down test.



#9 _1973bathxu1_

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Posted 05 October 2013 - 03:55 PM

hi if its just a runaround car just take the bridges off and file them down a few thou as there only soft metal

thats what i used to do back in my days as money was scarce, this will fix your problem

 

regards  aldo



#10 71xu1

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Posted 05 October 2013 - 04:59 PM

hi if its just a runaround car just take the bridges off and file them down a few thou as there only soft metal
thats what i used to do back in my days as money was scarce, this will fix your problem

regards aldo


Yep that's exactly what I used to do good little trick

#11 _Bomber Watson_

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Posted 05 October 2013 - 05:26 PM

Me 3 :D



#12 S pack

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Posted 05 October 2013 - 05:45 PM

And if it is a faulty lifter then filing the rocker bridge down to compensate for presumed wear won't achieve much.



#13 _deantl2003_

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Posted 05 October 2013 - 08:50 PM

If it was my car new set of lifters and only takes about one hour to change...thats what i did in my car new oil and filter...good luck



#14 rodomo

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Posted 05 October 2013 - 09:13 PM

Pull the rocker cover off and run the damn thing dammit! (It's gunna get messy!)

1st thing to check is that every pushrod is going up and down roughly the same amount. This will tell you about worn cam lobes and/or lifter bases.

Next, firmly hold the ball of the palm of your hand on each rocker at the pushrod side, then the valve side as it goes up and down.

This will isolate which valve as the noise should disappear

Unless........................

It's a chopped out valve guide? Stop the engine, grab each valve spring at the top, and wobble the valve  (drivers side to passenger side) and check for excessive play.

You can use a big screwdriver to lever the springs if you have to..........

 

 

 

You owe me beers.


Edited by rodomo, 05 October 2013 - 09:14 PM.


#15 _1973bathxu1_

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Posted 06 October 2013 - 07:02 AM

rodomo u may as well get an old rocker and cut the top off so it dont get messy

 

as i said before if its a runaround just file the bridges down its the cheapest method ive, done many engines this way in my time

 

my 2 bobs worth

 

regards  aldo



#16 Uncle Chop Chop

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Posted 06 October 2013 - 03:29 PM

Surfacing the rockers using wet and dry on a surface plate or a sheet of laminate glass would get a flatter finish to the bottom of the pedastels. I picked up a new granite surface plate for around $60 a couple of years ago, so they are not that expensive. But an offcut of glass from a glazier would be even cheaper.

#17 _mick74lh_

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Posted 06 October 2013 - 03:31 PM

Thanks for the pointers!

 

I oiled the guts of the distributor shaft. Not sure if that made a difference I guess it wouldn't hurt.

 

Before reading any of the other suggestions I put some of that lifter treatment crap in with the oil and drove the car about 80kms last night. Touch wood it has stopped making the noise.

 

If it comes back I will try what you guys have suggested starting with the check Rodomo described.

 

Rodomo in the case that I'm checking for a chopped out valve guide do you mean to slightly compress the spring?



#18 rodomo

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Posted 06 October 2013 - 09:06 PM

Rodomo in the case that I'm checking for a chopped out valve guide do you mean to slightly compress the spring?

The guides wear drivers side to passenger side. If they're bad enough, you'll be able to wiggle the valve in the guide with the valve closed.

#19 S pack

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Posted 06 October 2013 - 10:28 PM

I put some of that lifter treatment crap in with the oil and drove the car about 80kms last night. Touch wood it has stopped making the noise.

That would seem to suggest you may have at least one hydraulic lifter that is leaking down faster than the others.



#20 _mick74lh_

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Posted 06 October 2013 - 10:30 PM

The guides wear drivers side to passenger side. If they're bad enough, you'll be able to wiggle the valve in the guide with the valve closed.

Okay cool.

 

On another topic any updates on your Frankenstein project?



#21 _mick74lh_

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Posted 06 October 2013 - 10:34 PM

That would seem to suggest you may have at least one hydraulic lifter that is leaking down faster than the others.

In that case would that likely be caused from a bit of crud inside the hydraulic lifter interfering with its function? From what I understand the 'lifter treatment' additives contain something like a a detergent to try and remove built up contaminants?



#22 _deantl2003_

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Posted 06 October 2013 - 10:45 PM

In that case would that likely be caused from a bit of crud inside the hydraulic lifter interfering with its function? From what I understand the 'lifter treatment' additives contain something like a a detergent to try and remove built up contaminants? New set of hydraulic lifters. cheers



#23 S pack

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Posted 06 October 2013 - 10:49 PM

In that case would that likely be caused from a bit of crud inside the hydraulic lifter interfering with its function? From what I understand the 'lifter treatment' additives contain something like a a detergent to try and remove built up contaminants?

Hydraulic lifters have a check ball inside them that works like a one way valve, however they are designed to have a set leak down rate.

A bit of crud on the check ball and/or the ball seat will allow the lifter to leak down faster than it should.

 

See how it goes for now and if the noise returns then do Rodomo's feel the rockers trick to isolate which lifter is causing the noise.



#24 _AD_75_

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Posted 07 October 2013 - 07:15 PM

may as well get an old rocker cover and cut the top off so it dont get messy

That's the way to do it. :ph34r:



#25 Dave6179

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Posted 08 October 2013 - 08:10 AM

That's the way to do it. :ph34r:

Or, you could drain the oil while you do it, not messy then. :nudie:






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